Trial Run in knitwear garments industry

g ]]>

How to start trial run in garment industry?

Trial run methodology and procedures.

Why trial run are necessary before starting production?

Before starting production in knitwear garments sewing flow, why some pieces of garments are stitch for making decisions for improving production, quality, garments look and shape,exact measurement points under tolerance, effects of press heat on knitwear garments pieces colour,improving and guiding about allowances or margins of cutting to pattern set department, sew and stitching strategy for future production and quality, estimating the per day production of garments and all others related cause that can effects the knitwear garments production and quality. Trial run is also important because during stitching trial run can indicates some critical, major and minor kinds of faults and these faults are remove with the help of first trial run,such as if require some type of charges in cutting patterns,improving the stitching and sewing quality of production trial run prove as a guidelines for furthermore changes because faulty production and  pieces are unacceptable to buyers and faulty,out of tolerance, ugly and bad shape garments can't achieve attentions of consumers and final garments products users. Trial run importance is also obvious and clear point of understanding is that provides the skills, knowledge, information and data as are related for whole of an export order. Yes trial run guides related people "how to bring positive changes as are requirements of related buyer", yes trial runs are necessary and essential because trial run guides guides and provides basic requirements and " need of set of instructions ",to bring changes as are must for the satisfaction of buyers,and related departments are inform about " requirements of changes if necessary in some parts of knitwear garments sewing pieces",.

Please try to understand the following points about the trial run in knitwear garments field. If sample are improved form related buyer or a knitwear garments important company and theses "sets of sampling" are cut in sample room,stitch there for improving for future production, cutting patterns are ready for cutting feeding for stitching units and order relates documents are present in technical package such as production planning sheet,garments stitching flow strategy from industrial engineering department, critical points of attention, instructions about knitwear garments accessories, instructions for labels and all others related information then why further require to start "Trial runs", in production. Yes here answer is very simple and easy.

Trial runs are starts in production departments because in sample room only some pieces of garments are sew for improving the samples from buyers and sample room staff is technically much strong then production work force, production men power is less train then sample room management. 

Importance of trial run in knitwear garments field.

Trial run are start due to many reasons,first of them all is adjustment of different stitching machines according to sewing operations and as are improve sample. Remember during trial run machines adjustment such as cutting allowances and margins are  measure,over lock machines cutter bite are set and adjustment of side guides are fix to stitching operators not to cut much than points of measurements. During trial run machines needles are decides to which operation what kind of needle is suitable or not suitable because needles differentiation can caused holes and many others defects and faults in stitching knitwear garments pieces. So trial run can help to make decision about setting the needles quality accordance with the behavior of fabric, requirements of buyers and availability of such accessory.

If at low GSM fabric high point needles are allow to start trial run then the results will be damage of garments and needles holes appears on different parts of garments during sewing processes. So trial run are a proper guide to decide the needles suitable size of needles. Here over lock cutting gauge is important because during trial run over lock machines are set according to sample gauges and in this way measure and measurements point are achieve at the the spot. An other benefit of trial run is quality inspector and inline quality controller become familiar and in this way can understand the difficulties of sew process during trial run and improve those difficulties and deficiencies during production.

Trial run are observe, monitor and very watch by all superior related authorities and those all authorities provide suitable suggestion for improving the quality of production when starts in inline sewing flow. So trial run can brings changes of many different kinds to improve the quality of knitwear garments in production stages.

When someone view the trial run as a guide for improving the quality+production processes,it is obvious and clear that trial run can cause "changes", and these changes bring on right path ,at right time,right cost and at right directions.

"Right process for trial run"

Always remember trial run first starts when orders are accept the marketing department of is business entity of dealing with the trade of exporting of knitwear garments in international market, but those are known as "sample room trial run", because those trial run are produce for improving the sample for further requirements of buyers. Although there are six types that's are send to buyers but it is not must for all situations where buyers requires six types of samples but there are some international importing firms that only requires four or three stages samples and those are as,size set samples, for fabrics improvement samples, comments samples, and final stage of improve sample is known as a " gold seal sample ", and on this gold seal sample production are started.

So for trial run purpose some quantity of garments pieces are cut on those patterns as on this patterns sampled are improve from buyer and if buyer write in receiving comments " what kinds of Chang are must in production ",for setting in front those changes " require changes ",are bring forward in new cutting patterns and in sewing strategy. And again some pieces of knitwear garments are cut and feed to stitching flow for further trial run. Yes here in sewing flow new sewing instructions set are introduce to improve the quality of knitwear garments pieces. 

Trial run indicates the right directions for future improvements of quality and for production in such a only some pieces of knitwear garments follow and directs about final finish products that are accordance with sample and very essayist methodology for setting machine flow,machines numbers and numbers of work force assign from completing gold and tasks of an export orders in knitwear garments producing entity or even in a small unit of stitching.

"Tools for trial running",

For trial run following materials and accessories are require to start a trial run of/for production in stitching and sewing units.

"Cutting material", of related order of that order the production will start in respective stitching unit or unit where whole of production of an order will sew for export purpose.

" All accessories as that are requires to attach with whole of production of an order such as "care labels","zips ,zips pullers and runners", " thread shade variations ", " button and buttons hole positions ", " size wise back neck labels ", " size indicators","improved sample", "gold seal sample", " feedo tapes and twills tapes", "tabs and ribbons"," thread sdaes and threads shade composition ", " garments parts and different fabric accessories ", are as attached with gold seal sample or are are commented by the buyers that are received through e-mail or on WhatsApp messages.

During trial run please be conscious select and choose proper and skillful operator+adjustable machine to produce trial run garments pieces

More so order related all tools and technical techniques such as measurement tape know some where as inches tape is a key tool to measures the different measurements point as are indicated in measurements points,because measurements sheets indicates how to measurements point,measurements sketches that indicates the exact position of measurements points.

" complete technical package",a book like on leaflets that describes all kinds of information about an order such as "size wise list of producing size such as small,medium, large,extra large and extra large,so during trial run these all and others accessories will attach as per sample, or in trial run all attaching accessories will attach as on ", gold seal sample", or as are indicated in tech peck at what side the care or washing care set label arch at what distance position from bottom sides. Yes trial run describes where start the taking with lock stitching machines" taking and sealing  base start",.

"Improve sample" accessories cards are key indicator of trial running successful because some accessories and attaching thing are improve by order dealing merchandising through sampling process and these instruction set is completed during during initial stage to finial stage of improving samples and during such time period buyers completely guides the merchandiser about hook and fucks of shortcoming of knitwear garments and possibilities of facing possibilities of different kinds of problems that can occur in production process.

"Precautions ", when trial run are in initial stage of feeding in stitching flow the related person must first and foremost complete the audit of feeding garments to the compassion with gold seal sample and nesting as a provided by their GGT section because trial run starts from GGT and ends at the dispatching of knitwear garments shipment to final distinction of acceptance.

So when trial run start in flow of stitching machines care are some precarious measures are taken such as keen interest because interest can arise internal abilities and competencies to accept and understands the challenge that one can face with new products and this same is true for those person who are dealing and instructing about trial run process.

And when feeding of trial run is present at first machine of stitching flow,please check all measurements of unsew knitwear garments parts and check and monitor all attaching accessories are also present at that stitching sport where trial run is under stitching process.