Knitwear garments stitching flow

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How to arrange a flow in garments stitching units?

Methodology of arranging flow.

Importance of stitching flow

Stitching flow and responsibilities of related staff. 

Tools and techniques, how to arrange a proper garment stitching flow through following the knitwear garments stitching order.

There are how many kinds and arrangements of knitwear garments stitching order flow?

Yes, now we try to dug and explore the peak and down horizon of importance of garments stitching flow. First off all we start from bottom line and this bottom line is sources and resources for a knitwear garments stitching units but from where products order are enter,especially in"garments exports firms ",in firms internal and external sources and resources are measures and weight on different scales of acceptance such as very large industrial knitwear garments stitching factories that are engage in export of garments businesses, accepts orders from international buyers and with the internal arrangements choose and selects on time strategy to start production in their knitwear garments stitching departments. Although these all related procedures are costly and time consuming but with suitable strategy and policy those export orders of knitwear garments pieces are dispatches on time. For only some basic information and knowledge are introduce here for new learners because only one topic can not encircle such large and very huge industrial knitwear garments products. In short when an order is accept from other country buyers fist of all marketing department of knitwear garments stitching factories are responsible to deal and cover all major communication bridge between seller and buyers. In marketing department there are staff of merchandisers who responsibility is to deals all kinds of requirements of buyers such as "what byers wants as reward of money. With marketing department production planning and control department is directly affiliate to make arrangement of further sources sources and resources to start production in stitching units. Here main process are costing,purchasing of yarn,knitting of knitwear garments fabric on knitwear fabrics manufacturing machines, dying of yarn or fabric in dying machines where with many different process and with many procedures are involves to produce final products of fabric for preparing orders of byers as export. There are two departments are working in knitwear garments stitching units such as " Quality department", and "Production department",. Where quality department maintain the quality procedure and regulate the process of quality are main requirement of buyers ,because no buyer accepts faulty  knitwear garments products. And in knitwear garments stitching units production department is responsible for daily production of garments pieces per day because dispatching of shipment on time is must,otherwise knitwear garments pieces shipment can export on air cargo and in such case exporting expense can increase and net profit will decrease. So on time export of shipment is must. Owing to achieve such kinds of goal related managers make strategies and polices to make arrangement for producing knitwear garments pieces in time limit with acceptance of quality levels. Yes due to these methodologies the arrangement of flow is must because if a knitwear garments running in flow make easy to complete tasks at regular time period with best of kind of quality.

Staff involves in knitwear garments stitching flows are consists of the flowing technical personnel. (Staff)

(1) Production Manager ,directly under production General Manager.

(2)unit in charge, work as/under the instruction of knitwear garments stitching unit.

(3) Stitching Master,discharge his or her duties understand the instructions of production manager,it is also responsibility of knitwear garments stitching Master to arrangement of skill manpower such as "stitching operators", " trainees machines industrial sewing machine learners", and making flow of machines for running and starting the first out put with respect to sample. please here always remember in industrial sewing machines arrangement and "production flow making is responsibility of stitching Master not the responsibility of in line inspector, line checker, flow inspector, quality controller or quality control and quality monitoring staff because job description and job specification of line Masters and qualify personal are very different from each other,here again I request to all top level human manager,human sources and related personal staff ,to all interviews personal" flow making "is the fundamental duty of knitwear garments stitching units and it is not responsibility of in line quality controller to arrange" flow making and arrangements of industrial sewing machines. Many candidates those appear in an interview for "in line quality controlling", humans management staff first of all ask such kinds of questions" to make the flow of T-shirt",although flow making is not responsibility of in line quality controller/inline quality inspector, it is fundamental responsibility of stitching Master. So please always ask such kinds of question from those candidates who apply for stitching Master not for those candidates who apply for"in line quality controller or quality inspector on in line flowing. what we,from start and where we reach. So don't worry,forward here with me for a while and try to learn some more about "staff",.

(4) Snitching machine helper, who duties are movement of industrial sewing machines transfer and moving from one place to on an other place,as the requirements of flow and to bring feeding/induction from cutting department to on the stitching floor,where sewing flow are arrange to start production of knitwear garments pieces. And cutting input convert in to output as a ready garments pieces. In knitwear garments stitching units and factories helpers play an important role for production department because one helper can fit on some duty as requirements of time of production.

(5) Machine operators ,these are skill manpower and real industrial trains force to produce final products for export purpose. With out skill and trains work force nothing can produce at large scale such as for exporting purpose.

(6) Mechanic,and mechanic provides full support and perform key and major role in knitwear garment stitching flow because without proper and regular adjustment of stitching machines, garments quality can decrease and garments look and shape will become ugly that not attracts the buyers and consumers attention so where a mechanic can cause increasing of per day or per hour production same ways garments quality can improve. Because "production accordance with the sample is measures of quality and it is directly relates with stitching machines, if stitching machines adjustment is as per sample and according to the requirements of buyers,then final goals and final tasks can be achieve. Mechanic must be well verse with all kinds of tools and techniques because tool provides fundamental adjustment of stitching machines.

Because our discussion was about" how to make and arrangement of stitching machines ", in such way as as feeding of cutting material start from first stitching operation in a straight line and end till garment piece as a " first output come out at the end of last stitching machine ", .

Why we make flow and arrange stitching machines in one line,here main cause is it is easy and simple way for running a garment and it is a proper,suitable, not consuming much time, improving quality measure, providing suitable stitching operation to men power force for stitching purpose,increasing production of per day garments pieces, providing suitable operation to the ability, competency of stitching operator, decreasing the faults and defects in producing garments,improving the first outputs final treatment, guiding to junior of quality learners, how to deal,monitor, check,inspect and measures the garment" step by step",and as a straight path for stitching garments pieces. Although there are three way,and with those three kinds of flow a piece of knitwear garment can be stitch,those three are name as under,

(1) Straight flow

(2) Zigzag flow

(3) Disturb flow

Some details are as under but only for basic information because only regular practice can make someone to become familiar with flow making and arranging sewing machines as the requirements of the improve sample of buyers and instruments of industrial engineering.

Importance of flow

Remember in straight line flow it is very easy for Woking force to handle all kinds of difficulties and facing problems with upcoming issues on spot at proper time point, so straight line flow performance is excellent than there two kinds of sewing flows. So always try to make on time strategy to stitch knitwear garments in straight line flow. Because in straight line flow run with proper speed and monitoring of flow is very easy and production of garments are at high rates as compare with zigzag and disturb flow.

In the zigzag flow the sewing machines are not arrange as serial wise operations of garments in a straight line flow but sew machines are arrange and fix as one and other sewing machine opposition direction of first sewing machine. The machine operators starts production of pieces as if on left side then the operator handle the sewing pieces on right sides and vice versa. Please note here and remember there are many different style and design of garments and arranging sewing machines depends on the factors and these vectors can also effect the per day or per hour production of ready garments pieces.

In the "disturb flow or some time known as", " separator stitching flow", sewing machines operators starts production of pieces of garments from first operation as a separate and alone operation of bundle of garments pieces such as when shoulders of garment are stitch at one machine then next operation of stitching will start some where at some other place,for away from first sewing machine and in such way garment pieces are stitch by operators not in a straight line but some bundles at some place and next operation will be complete any where at so for away position. In such situations knitwear garments quality can/will decrease, monitoring and control of quality controller disperse, production of garments decrease and in such way costing will/can increases that directly decrease the net profit of the garments export orders.

So pros and coins of above discussion is ,as knitwear garments straight line flow is batter then zigzag flow and disturb flow. Remember straight line flow is a pipeline in which input is directly concert in to output without losing quality and production. Yes  in straight lines flows feeding regularly feed and output regularly come out without any doubts on compromising on quality and production.

How to make knitwear garment flow,here some tools,techniques, requirements, strategy, thinking and flowing the sewing procedure of improve sample are taken as key for further action and reaction. Some of them are as under ,but these are not final and last because all these depends upon style and design of improve sample.

While making flow of knitwear producing garments, the stitching master receive an improve sample from production manager but before this process ,PP meeting are arranged by merchandising head to introduce buyer requirements changes in production, and these changes are fully represented in the "technical package of the export order", so during making flow of knitwear garments, first sewing operation are start at first machine,because industrial engineering department provide the " arrangement list of sewing machines ", and list of pp meeting of all related authorities. And these technical packs. provide guidelines for making knitwear garment stitching flow.

But if nothing is present and available there then reverse the sample and count the operations of swing steps. After counting the sewing steps serial wise start that operation first as other sewing and stitching operation become easy for the purpose of quality and production. For example, if very simple article such as" T-shirt",will run in pipeline that  then first sewing operation will starts from attaching shoulder, then neck then sleeves attach,sides attaché,then cuff hen ,then bottom hem,. 

Please remember "trial and run", method is crucial whereas in such methodology some trial and run process are complete before starting the production of knitwear garments in straight line flow or in zigzag" left right sides of seeing machines",in this way every one operator become familiar with quality+production process and procedure.